Wednesday 2 October 2013

A Full On Three Days In The Netherlands

Djuke's farm shop

Spent three nights with Henk Smit and Djuke Vander Matt, who had put together some contacts for me and provided me with a base for my time in the Netherlands, which was great not to be in a cramped hotel or backpackers.
Not to mention a nice break from highway food !
These two have a real passion for what they do and are always looking for ideas to improve.
A real assest to Nuffield and I hope that their enthusiasm gets Nuffield in the Netherlands back on track with funding.

Visited a few places but of particular interest was
Joordens Zaden.
Ruud Jordens, Director.
John Smolenaars, Sales Manager.
Kessel NL.
Joordens Seeds is specialized in breeding, production and marketing of green manure crops, fodder brassica's, fodder, forage grasses, turf grasses and biofumigatiegewassen.
Joorden Seeds has a subsititary in New Zealand, Seed Force. and are involved in seed sales and multipication for the country.
Joordens produce seed in many areas in the world othr than the Netherlands and NZ and these include ;
Canada, Hungry, Romania , Cheqsolvakia,
This spreads the risk and offers oppotunities to rationalise freight costs. Most of the Eastern European production comes back to the Netherlands to be cleaned and packaged as each of the markets have particular requirements with regard to packaging etc. By having the product back at the Headquarters means better stock control and the ability to package as and when required.
The Beet production however needs to all go to a plant in Germany, where the only plant in the world is used to split the germs, which if not done correctly will mean a drop in performance.If the multi plasms are not seperated, the plant develops multi growing points= yield reduction. If the plasm is bruised in the process, then that too = yeild reduction.
Much of the focus for Joordens is on fodder radish and mustard with nematode resistant properties and although a very complex part of the new breeding material, has potiential in the US Mid West where mono cropping is becoming a reality due to higher corn and bean prices. Shorter rotations mean increased nematode issues and longer term damage to soil health.
As I saw in the Mid West during the two visits earlier in the year, the potiential for these crops to assist with nematode issues as when sown in a cover crop situation, add as much as 4000kgdm per ha to the topsoil, which greatly improvessoil health.
As far as Fodder Beet goes .....?
The Company was established in 1921 by the Grandfather of the current generation.
Much has changed in that time, particularly in the markets and the agricultural environment. Farms have increased in size and the requirement for efficiencies has led to mechanisation. Yet the fundimentals of seed production for Joorden Seeds and others like them, have remained the same.
Much of the breeding material remains the same and stood the test of time.
If we take Fodder Beet, some of the best varieties from an animal utilisation perspective are 40 and 50 years old. Whereas the newer varieties tend to have some suger beet influence and although higher in DM are very hard for the animal to eat. Liftng and chipping seems like an obvious opton.
These varieties tend to be deeper growing as well, which means they are more difficult to litf and tend to carry a lot of dirt.
The possitive aspect is that because the sugerbeet types have a greater tolerance to frost and will withstand some freezing when in the clamp.
Clamp design is particularly important, to get airflow though theclamp and the covering needs to protect from freezing but also to breathe and detter water !
There is some breeding material that was developed some years ago but not brought to the market as the demand in Netherlands was deminishing.
This may be revisited due to the increased demand and potiential of the NZ market - watch this space.
Ruud, John and Myself.
Also of particular interest was Ric Devor
Agrifirm.com
Ric is a nutritionalist with Agrifirm. With a client base of approx 100, Ric makes regular visits and provides nutritional advise based on the client needs.
Agrifirm is a cooperative in which more than 17,000 Dutch farmers and horticulturalists have combined their purchasing power. The aim is to offer maximum purchasing advantage on high quality products like animal feed, seeds, fertilisers and pesticides, so that they can optimally contribute to successful crop cultivation and livestock farming.
Cow diet is predominatly grass silage, which generally gives enough protien.
The other components of the feed therefore need to deliver energy. Maize silage fills this requirement as it grows well in the area and is cheaper than fodder beet which is to costly due of the harvesting process and the potential damage to the soil.
Wheat is an option but tends to move through the cow too fast so needs to be used with a slow energy source like beet pulp or distillers grain.
Both of these products are readily available with the Distillers grain coming from Hieneken and beet pulp from the suger beet plants. They do however have a low DM and so logistically can only be used as a relatively small part of the overall diet.
Ric has his own farm milking 120 cows where 1 labour unit is employed for 4 days per weel with Ric doing the milking on the other 3.
A contractor is used to make the silage on farm and is also used to feed the cows. This frees up Ric to work with Agrifirm and to become more involved with off farm agriculture politics.


Robotic milking was on the agenda while in the Netherlands and so I took the opportunity to meet with Jeroen Van Vejk.
Jeroen is milking around 120 cows on 32ha in a barn system with two De Leval robots.
There is a premium for the milk if the cows are grazed outside, which Jeroen tried last year.
This resulted in much 25% reduction in milk solids and an increase in animal health problems.
He has decided the premium is not enough to warrent continuing and has reverted to the default system.
Jeroen is trying different crops to try to be more efficient these include peas and the really interesting one, hemp ....!

Thanks so much to Henk and Djuke for the hospitality.

CNH Zedelgem

Arrived in London after an overnight flight from  New York. I have a few hours up my sleeve to get to the train station and head to Bruges in Belgium.

Spent the morning with Luc Ollevier touring CNH Zedelgem plant where all the forege harvesters and large square balers for the world market are built. The CR and CX combines for a large proportion of the world market also come out of Zedelgem.
Luc started with New Holland in 1968 and was in charge of sales in Africa and the Middle East. He lays claim to one of the biggest orders ' on one sheet of paper' being 400 combines to Saudi Arabia.

Luc left the company in 1991 with the Ford New Holland restructure, but has returned in his retirement to conduct tours of the facility. This is he does very well and has ahuge knowledge of the Company and product.

There over 2000 staff employed, 500 of which are in development. The plant uses 145000 tonnes of steel and 125000 litres of paint each year.

The process starts with parts coming infrom selected foundries who supply many of the castings for gearboxes and drives etc. These are then machined to specifications on site.
All steel framing and panels are produced on site my amix of manual labour and some very sophisticated robot technology.

About 25 combines are produced each day and so much of the robotic equipment is able to perform various tasks, the milling machine for example has 160 tools to choose from - and has also been tought to put them away when finished !
The painting process then takes place, which is a powder baked process and provides a high quality finish.

Assembly then takes place and uses a clever system where small ' feeder' assembly line build particular areas of the machine ie cab, rotors, cleaning area, engine units etc. these are then added to the main assembly line which moves in 20 minute intervals.

The cabs are built in France by a subsidiary, and as there has been significant investment in the design, the cabs are also sold to other manufacturers for applications in beet harvesting for example.
The headers are built in the CNH plant in Poland, the same plant that builds the round balers. Though some of the components requiring precision machining are built in Zedelgem.

The plant boasts a huge visitor centre and conference facility that has equipment on display dating back to the founding of the Company through to the most up to date combines and balers.
The centre caters for 8000 visitors per year.
Thanks to Luc for the 5 hour tour and to CNH for a graet tour and a huge lunch !